Aspen Aerogels Launches Advanced Thermal Barrier Center

Image: Aspen Aerogels opens a cutting-edge engineering facility, the Advanced Thermal Barrier Center, in Marlborough, MA, dedicated to optimizing the safety and performance of battery packs for eMobility and energy storage systems, reaffirming their commitment to sustainability and electrification. Credit: Aspen AerogelsAspen Aerogels, a leading technology company specializing in aerogel-based sustainability and electrification solutions, has announced the grand opening of its state-of-the-art engineering and rapid prototyping facility in Marlborough, MA. This 59,000-square-foot facility, known as the Advanced Thermal Barrier Center (ATBC), will serve as the engineering hub for PyroThin cell-to-cell barriers, which play a vital role in optimizing the safety and performance of battery packs for the rapidly growing eMobility and energy storage system (ESS) markets. 

By establishing this cutting-edge facility, Aspen Aerogels reaffirms its commitment to supporting the electrification movement. As electric batteries continue to evolve to meet performance demands, ensuring robust safety measures is crucial for the widespread acceptance of eMobility technology. PyroThin thermal barriers, designed to prevent thermal runaway propagation, are at the forefront of protecting against such events. 

Don Young, President and CEO of Aspen Aerogels, emphasized the company's strategy of leveraging their Aerogel Technology Platform® in significant markets with sustainability and electrification themes. The ATBC will serve as a central hub for customer engagement, positioning Aspen Aerogels as a valuable industry resource and a key contributor to battery safety and performance. 

Addressing the complex challenge of thermal runaway propagation, PyroThin cell-to-cell barriers are customized to meet each manufacturer's specific performance and safety requirements. The Advanced Thermal Barrier Center showcases Aspen's commitment to collaboration, providing global manufacturers with the opportunity to engage with engineers in real time and take advantage of rapid prototyping capabilities. In addition to customer-oriented engineering services, the facility will also facilitate the commercialization of next-generation thermal runaway solutions. 

Corby Whitaker, Senior Vice President of Sales and Marketing, expressed enthusiasm about the inauguration of the Technology Center for Thermal Barriers, underscoring Aspen Aerogels' dedication to innovation and excellence in thermal management. This milestone facility signifies the company's determination to tackle the world's toughest challenges and revolutionize thermal mechanical barrier technologies for battery electric vehicles. Aspen Aerogels looks forward to collaborating with industry partners, academia, and customers to develop transformative solutions that will shape the future of thermal management. To commemorate the facility's opening, Aspen Aerogels hosted an invitation-only ribbon-cutting ceremony on June 7th. 

About Aspen Aerogels' PyroThin® Thermal Barriers-  PyroThin® is an ultrathin, lightweight, high-temperature thermal insulation and fire barrier specifically designed to mitigate thermal runaway propagation at the cell-to-cell, module, and pack barrier levels. Its flexible and robust format accommodates the daily breathing and progressive swelling of lithium-ion batteries over their lifespan. Even at end-of-life, PyroThin offers sufficient thermal resistance to prevent thermal propagation. Integrating PyroThin thermal barriers into lithium-ion battery packs enables automotive manufacturers to meet critical safety goals without compromising the driving range. The development of PyroThin's aerogel technology builds on over two decades of thermal protection advancements in energy infrastructure, chemical processing, and transportation applications, including internal combustion engine and electric vehicle platforms. To learn more about PyroThin aerogel technology, please visit www.aerogel.com/product/pyrothin/. 

About Aspen Aerogels, Inc.- Aspen Aerogels is a leading technology company focused on sustainability. Leveraging its aerogel technology, the company enables its customers and partners to achieve their objectives related to resource efficiency, electrification, and sustainability—global megatrends shaping various industries. Aspen's PyroThin® thermal barrier products provide effective solutions to thermal runaway challenges in electric vehicle and energy storage applications. The company's carbon aerogel program aims to enhance the performance of lithium-ion battery cells, enabling electric vehicle manufacturers to extend driving range and reduce costs. Aspen's Spaceloft® sustainable building materials deliver exceptional energy efficiency and fire safety to building owners, while its Cryogel® and Pyrogel® products are highly valued by major energy infrastructure companies. Aspen Aerogels follows a strategy of partnering with industry leaders to leverage its Aerogel Technology Platform® and expand into high-value markets. 

Headquartered in Northborough, MA, Aspen manufactures its products at its facilities in East Providence, R.I. With a strong focus on innovation and excellence, Aspen Aerogels is dedicated to addressing critical challenges and driving sustainable value. By pushing the boundaries of thermal management and collaborating with industry partners, academia, and customers, Aspen is committed to shaping the future of thermal management and contributing to a more sustainable world. 

For more information about Aspen Aerogels and its comprehensive range of solutions, please visit their website at www.aerogel.com.

Image: Aspen Aerogels opens a cutting-edge engineering facility, the Advanced Thermal Barrier Center, in Marlborough, MA, dedicated to optimizing the safety and performance of battery packs for eMobility and energy storage systems, reaffirming their commitment to sustainability and electrification. Credit: Aspen Aerogels

Source: Aspen Aerogels, Inc.

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